{"id":49906,"date":"2024-08-02T13:44:24","date_gmt":"2024-08-02T12:44:24","guid":{"rendered":"https:\/\/manufacturing-today.com\/?p=49906"},"modified":"2024-08-01T13:51:04","modified_gmt":"2024-08-01T12:51:04","slug":"with-innovation-at-its-core-liberty-pumps-has-grown-to-a-position-of-market-dominance","status":"publish","type":"post","link":"https:\/\/manufacturing-today.com\/news\/with-innovation-at-its-core-liberty-pumps-has-grown-to-a-position-of-market-dominance\/","title":{"rendered":"With innovation at its core, Liberty Pumps has grown to a position of market dominance\u00a0"},"content":{"rendered":"

As a leader in the wastewater industry, Liberty Pumps (Liberty) has a strong portfolio, with products for residential, commercial, and municipal applications. With a history of family ownership, and more recently, employee ownership, Liberty fosters a positive working culture that extends to its team members and the wider community in which it operates.<\/span>\u00a0<\/span><\/p>\n

\u201cLiberty was established in October 1965 when Fred Cook took over an existing line of pumps and located operations in his hometown of Bergen, New York,\u201d begins Don Cunningham, Director of Manufacturing. \u201cOver the coming years, Fred advanced the business from a basic sump pump manufacturer to include preassembled packages that handle sewage.<\/span>\u00a0<\/span><\/p>\n

\"\"\u201cBy 1972, the business had doubled in size and Fred\u2019s nephew, Charlie Cook, came onboard, later taking over operations when Fred retired in 1975. Further innovations like new sewage pump models and systems caused the company to grow and strengthened its product offerings in the wastewater industry. Ongoing success took Liberty from its humble beginnings in a 2600-square-foot site in 1965 to the current state-of-the-art manufacturing facility it operates today.\u201d<\/span>\u00a0<\/span><\/p>\n

To support such growth, the company moved three times, all to larger sites, but remained in the original township where Fred found initial success. \u201cAs previous locations expanded to maximum capacity for the lot size, new locations became necessary,\u201d Don confirms. \u201cThe original location expanded to around 5500 square feet before we moved to a 24,000-square-foot site, which we later expanded to 35,000 square feet. In 2000, Liberty relocated to the newly developed industrial park, Apple Tree Acres, taking the total footprint to 60,000 square feet.<\/span>\u00a0<\/span><\/p>\n

\u201cBusiness continued to boom, and three more expansions occurred, with the latest addition of 86,000 square feet of new warehouse and 21,000 square feet of added production space being completed in early 2023. This facility houses all operations, including sales, marketing, order processing, engineering, production, warehousing, and manufacturing space for machining, powder coating, assembly, shipping, and receiving. These expansions bring our current total manufacturing footprint to 193,000 square feet. While there are no immediate plans for expansion, we still have existing land base for further strategic development in the future.\u201d<\/span>\u00a0<\/span><\/p>\n

Turning to Liberty\u2019s product portfolio, Don says: \u201cWe offer everything from basic sump and utility pumps to a full suite of sewage pumps and systems. Beyond basic standard pump models, we also offer monitoring accessories, alarms, basins, back-up models, and customized tank packages configured for specialized applications.<\/span>\u00a0<\/span><\/p>\n

\u201cI believe that any strong business has two keys for success: its customers and its members,\u201d Don states. \u201cLiberty is no exception, but where we are different is the ways in which we treat both our customers and our members. Alongside our high-quality products, we deliver high value with quick delivery and unparalleled customer support.<\/span>\u00a0<\/span><\/p>\n

\u201cOur approach to service is a commitment to listening; listening to what customers want and then bridging industry gaps with innovative new products. This extends to our members too, as we recognize that they are the greatest resource for ideas and improvements across the business, whether it\u2019s a recommendation for safety, strategic planning, or just having some fun, listening is mission critical.<\/span>\u00a0<\/span><\/p>\n

\u201cEverything we offer is intended to retain and attract talent,\u201d he states. \u201cBeyond providing good compensation and tuition reimbursement, we foster an excellent work environment and maintain a robust suggestion program that drives several changes and improvement projects. We encourage team members to respect and care for one another, weaving a level of love through our workplace family. As an employee-owned trust, our members are not only employees, but owners, which helps foster loyalty and interest in seeing continued success.\u201d<\/span> \"Don<\/span><\/p>\n

When it comes to technology, Liberty is constantly analyzing where, when, and how to best utilize new innovations. \u201cWe\u2019ve introduced what we call smart testing to our production cells, which tightens the parameters around product performance and quality by capturing any process variations and rejecting data in a simplified operator platform,\u201d Don elaborates. \u201cSuch data is then used as valuable information for continuous improvement efforts.<\/span>\u00a0<\/span><\/p>\n

\u201cWe experienced the benefit of implementing robots into some areas of production around seven years ago. With no intention to displace any team members, the goal was to provide more efficient tools and methods to accomplish the needs of sales growth. The initial experience was like striking gold, and we immediately explored more applications.<\/span>\u00a0<\/span><\/p>\n

\u201cAssembly tools are becoming more sophisticated with programmability and data retention, and we\u2019ve also made significant investment in drivers and torque tools that can be set to specific parameters for assembly consistency and enhanced productivity. While production gains and lower cycle times from the introduction of technology are always welcomed, the reduction of repetitive movements and operator fatigue is equally as important.<\/span>\u00a0<\/span><\/p>\n

\u201cToday, we have two CNC machining centers that are tended by Fanuc robots, with a third machine being integrated later this year,\u201d he adds. \u201cOur aggressive focus on growth in the larger, higher horsepower pump market drives projects with heavier parts and assemblies, increasing ergonomic risks for operators. However, through the implementation of collaborative or traditional robots to perform assembly functions, we can reduce or even eliminate such risks.\u201d<\/span>\u00a0<\/span><\/p>\n

As our conversation draws to a close, Don concludes: \u201cFor the remainder of 2024, we\u2019re hoping to see the successful trajectory we\u2019ve historically enjoyed, with a continued focus on customer satisfaction and member engagement across the team. We will continue to be a destination workplace where every member is valued through a healthy and respectful culture, guided by great leadership.<\/span>\u00a0<\/span><\/p>\n

\u201cWith a successful foundation, we can persist with treating people right, which extends to our customers and the wider community. Throw high-quality, reliable products into the mix and we have the core that breeds success. In terms of the factory, we will continue to implement automated systems and processes to promote a safe and highly productive operation that fuels our continued market dominance with innovative products.\u201d\u00a0<\/span>\u00a0<\/span><\/p>\n

www.libertypumps.com<\/span><\/b>\u00a0<\/span><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"

As a leader in the wastewater industry, Liberty Pumps (Liberty) has a strong portfolio, with products for residential, commercial, and<\/p>\n","protected":false},"author":6,"featured_media":49907,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[670,657],"tags":[2680,2681,2682,2683,948,2653],"class_list":["post-49906","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-engineering","category-insights","tag-liberty-pumps","tag-wastewater-products","tag-bergen","tag-pumps","tag-new-york","tag-2653"],"acf":[],"yoast_head":"\nWith innovation at its core, Liberty Pumps has grown to a position of market dominance\u00a0<\/title>\n<meta name=\"description\" content=\"As a leader in the wastewater industry, Liberty Pumps has a strong portfolio, with products for residential, commercial, and....\" \/>\n<meta name=\"robots\" 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