{"id":53755,"date":"2025-06-04T09:58:24","date_gmt":"2025-06-04T08:58:24","guid":{"rendered":"https:\/\/manufacturing-today.com\/?p=53755"},"modified":"2025-06-03T10:16:22","modified_gmt":"2025-06-03T09:16:22","slug":"how-future-am-transforms-customers-concepts-into-highly-engineered-prototypes","status":"publish","type":"post","link":"https:\/\/manufacturing-today.com\/news\/how-future-am-transforms-customers-concepts-into-highly-engineered-prototypes\/","title":{"rendered":"How Future AM transforms customers\u2019 concepts into highly engineered prototypes\u00a0"},"content":{"rendered":"<p><span data-contrast=\"auto\">Future Advanced Manufacture (Future AM) is a company built to support the world\u2019s best engineers and designers, transforming their ideas from concepts and designs into prototypes that can be rapidly scaled. Working with Tier 1 suppliers across the commercial aerospace, defense, medical, oil and gas, space, nuclear, and marine industries, the company strives to work on projects that include technically challenging projects that push the boundaries of modern manufacturing.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-full wp-image-53757\" src=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/06\/Future-AM-236-body-image-1.jpg\" alt=\"a Hedelius Tiltenta 6 series machining center\" width=\"425\" height=\"300\" srcset=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/06\/Future-AM-236-body-image-1.jpg 425w, https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/06\/Future-AM-236-body-image-1-300x212.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/>Ashok D\u2019Sa, Future AM\u2019s Managing Director, joins us to discuss what makes the company truly unique. \u201cFuture AM has been operating for more than 40 years, and we primarily support OEMs in the product development cycle by turning concepts into quality prototypes,\u201d Ashok opens. \u201cThe business has grown to an annual turnover of around \u00a310 million and we have two main divisions: research and development (R&amp;D) and production.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cOn the R&amp;D side, we support clients\u2019 new product development by identifying the best manufacturing methods in terms of speed and cost, while maintaining high quality. The production division, on the other hand, is where we do what we call repeat part production, manufacturing components and assemblies for critical applications. Our revenue is fairly evenly distributed across both streams, and most of our products are for general industrial applications in the commercial aerospace, defense, and oil and gas sectors.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cOne of our niches is the design and manufacture of wind tunnel models, which are used for the testing and design of new aircraft and helicopters,\u201d he adds. \u201cIn 2022, Future AM developed a scale model of a helicopter for a European Aerospace company. We delivered a fully integrated model to the Wind Tunnel operator and supported our customer in the testing phase. We have recently received an enquiry from the same customer about a similar project, and there are very few companies in the world capable of producing high-quality wind tunnel models.\u201d<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Having achieved 50 percent growth since 2021, we ask Ashok to reflect on such impressive growth. \u201cIt\u2019s partly internal and partly external,\u201d he says. \u201cExternal factors, particularly the rebound we experienced from the Covid-19 pandemic, created huge demand in the sectors in which we work, especially commercial aerospace. Internally, we\u2019ve implemented the best possible strategy and invested in the right places to support this growth moving forward.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cWe\u2019ve invested in new capacity, including large 5 axis machining, to enhance our capabilities and ensure we remain versatile. The machines enable us to deliver complex projects, as they not only operate on different axes, but machine much faster.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cWe\u2019re also investing in our employees as we grow,\u201d Ashok adds. \u201cWe embrace on-the-job training and encourage our longer-term staff to spend time training younger members of the team to pass on their knowledge and expertise. We\u2019ve also recently invested in new computer-aided manufacturing software, hyperMILL, which will further enhance and streamline our employees\u2019 day-to-day tasks.\u201d<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Turning to collaboration, Ashok explains the company\u2019s approach to meeting specific customer requirements, even in the most demanding situations. \u201cWe<img loading=\"lazy\" decoding=\"async\" class=\"alignright size-full wp-image-53758\" src=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/06\/Future-AM-236-body-image-2.jpg\" alt=\"\" width=\"425\" height=\"300\" srcset=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/06\/Future-AM-236-body-image-2.jpg 425w, https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/06\/Future-AM-236-body-image-2-300x212.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/> approach problem solving as project-by-project collaboration with our customers and OEMs,\u201d he states. \u201cTake a company like Airbus, for instance, where we\u2019ve provided several wind tunnel models over the last 30 years or so. When a long-term client like this comes up with an optimistic or futuristic design, we will review it and suggest tweaks that would enhance the manufacturability of a concept until we get a finished product both parties are happy with.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cWe\u2019re currently working with a company in the defense industry to produce casing for a motor that goes underwater. This has very different requirements that we had to consider in terms of the design. Not only must the casing be waterproof, but the client wants a compact, lightweight solution that doesn\u2019t compromise other design features. This project is a joint collaboration to continuously tweak the design until we create the perfect motor casing for its specific underwater applications.\u201d<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">With such innovation and collaboration at its core, Future AM is sure to continue delivering high-quality products for customers\u2019 specific applications. To close our conversation, Ashok shares the company\u2019s current trajectory, as well as what\u2019s next. \u201cThe first few months of 2025 have been fairly slow for a couple of reasons, both around political uncertainty,\u201d he shares. \u201cOur UK customers are hesitant following the change in government, but our US customers are also facing uncertainty around tariff levels introduced by the new administration. However, we\u2019re seeing increased defense spending among our UK and European clients, and many of these projects have quite aggressive deadlines. We\u2019re continuing to experience increased activity in the aerospace market too, but with the investments we\u2019ve made in recent years, we\u2019re confident that we can grow in line with demand.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cOur pipeline generally looks good for the remainder of 2025, and we have ambitious growth plans to double in terms of volume over the next five years,\u201d Ashok concludes. \u201cBy then, we hope to be the leading advanced manufacturing company in the UK and with the investments we\u2019ve made over recent years, we\u2019re on track to be the UK\u2019s go-to company for all advanced manufacturing needs. We\u2019re not a high-volume, low-cost provider, but instead a medium volume, high-capability shop with a passion for pushing the boundaries of manufacturing.\u201d\u00a0<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><a href=\"https:\/\/futuream.com\"><span data-contrast=\"auto\">https:\/\/futuream.com<\/span><\/a><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Future Advanced Manufacture (Future AM) is a company built to support the world\u2019s best engineers and designers, transforming their ideas<\/p>\n","protected":false},"author":6,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[668,670,657],"tags":[3651,3652,675,1487,2462,3407,3623],"class_list":["post-53755","post","type-post","status-publish","format-standard","hentry","category-aerospace","category-engineering","category-insights","tag-future-advanced-manufacture","tag-ashok-dsa","tag-aerospace","tag-engineering","tag-prototypes","tag-gloucestershire","tag-3623"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How Future AM transforms customers\u2019 concepts into highly engineered prototypes\u00a0<\/title>\n<meta name=\"description\" content=\"Future Advanced Manufacture (Future AM) is a company built to support the world\u2019s best engineers and designers, 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