{"id":54871,"date":"2025-08-01T11:51:19","date_gmt":"2025-08-01T10:51:19","guid":{"rendered":"https:\/\/manufacturing-today.com\/?p=54871"},"modified":"2025-08-01T11:51:21","modified_gmt":"2025-08-01T10:51:21","slug":"electrifying-yorkshire-and-beyond-doncaster-cables-celebrates-its-40th-anniversary-with-a-major-investment","status":"publish","type":"post","link":"https:\/\/manufacturing-today.com\/news\/electrifying-yorkshire-and-beyond-doncaster-cables-celebrates-its-40th-anniversary-with-a-major-investment\/","title":{"rendered":"Electrifying Yorkshire and beyond, Doncaster Cables celebrates its 40th anniversary with a major investment\u00a0"},"content":{"rendered":"<p><span data-contrast=\"auto\">Championing great British manufacturing for over four decades, Doncaster Cables is committed to making a true difference in the world of wiring. Founded in 1984, the company has remained at the forefront of innovation, proudly designing and developing a vast range of cables that continue to exceed the expectations of electricians across the globe and push the boundaries of what\u2019s possible.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-full wp-image-54873\" src=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/08\/Doncaster-238-body-image-1.jpg\" alt=\"\" width=\"425\" height=\"300\" srcset=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/08\/Doncaster-238-body-image-1.jpg 425w, https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/08\/Doncaster-238-body-image-1-300x212.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/>Last year, Manufacturing Today sat down with Aaron Walstow, Director at Doncaster Cables, to discuss the history and evolution of the business, as well as its wide scope of capabilities and expertise. With Doncaster Cables celebrating its 40th anniversary in 2025, we reconnect with Aaron to gain insight into the company\u2019s progression over the past year as it embarks on one of its largest investments yet.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cThe last 12 months have been really good for us. We\u2019re showing growth and strength in new markets, despite the current industry challenges,\u201d Aaron affirms. \u201cWe\u2019ve brought out some new innovative products that have been quite successful, and we\u2019ve decided to invest heavily into British manufacturing and the future ahead. We\u2019re expanding our facility, taking on a new warehouse, restructuring how we store material, and we\u2019ve also invested around \u00a34 million into new machinery.\u201d<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">This ongoing expansion marks one of Doncaster Cables\u2019 biggest investments to date, signifying a new chapter as it continues upon a path of strategic growth. The new machinery is set to further increase Doncaster Cables\u2019 efficiency and capacity, paving the way for innovation and even greater recognition across the global market.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cWe\u2019re currently investing in various processes in our factory. We\u2019re installing a new layup machine, which will allow us to process certain products three times faster in linear output than we can now. We\u2019ve also invested in two new extrusion lines, which will be coming within the next 12 months, one of which will be new whilst the other will be replacing an old machine that\u2019s coming to the end of its life. The new machine is more efficient; it offers a tandem extrusion process, allowing us to do two layers of extrusion in one pass for the cable, so it will help to bring more capacity,\u201d Aaron explains. \u201cAll of that new output, of course, gives us the problem with how to wind all of that cable into reels to be sold to the marketplace, so we\u2019ll also be getting a new automated winding machine, which will be arriving in November. All these investments will speed up our entire process, from extrusion to assembly, to sheathing to final winding. We\u2019re also investing in the new warehouse; there\u2019s going to be a massive extension in our cutting facilities and our wrapping space.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cAdditionally, we\u2019re investing in some new sales offices to provide a better working environment and more modern infrastructure,\u201d he continues. \u201cWe hope that this will help us attract new people into the industry, as well as benefitting the people we already have. It\u2019s the biggest investment we\u2019ve made in over a decade. Now is the right time to do it; we\u2019re showing sustainable growth, brand recognition and positive feedback, so we want to futureproof the business.\u201d<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Throughout its 40 years, the company has garnered a stellar reputation for its extensive portfolio and pervasive track record of manufacturing excellence. From wire drawing to compounding, bunching, stranding and insulation to assembly, sheathing and more, Doncaster Cables prides itself on being an end-to-end solutions provider, keeping the end user in mind throughout every process. Its catalogue boasts a wide variety of different cable types; all manufactured to a range of specifications for numerous applications. Similarly, Doncaster Cables\u2019 newest innovation \u2013 the Earthsure\u00ae cable \u2013 has been a great success.<\/span><span data-ccp-props=\"{}\"> <img loading=\"lazy\" decoding=\"async\" class=\"alignright size-full wp-image-54874\" src=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/08\/Doncaster-238-body-image-2.jpg\" alt=\" a worker inspecting solar panels\" width=\"425\" height=\"300\" srcset=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/08\/Doncaster-238-body-image-2.jpg 425w, https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/08\/Doncaster-238-body-image-2-300x212.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/><\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cThe launch of our Earthsure\u00ae cable has gone well. It\u2019s an innovation piece that we created to honor our 40th anniversary year,\u201d Aaron shares. \u201cThe Earthsure\u00ae cable is comprised of general twin and earth wiring, and we\u2019ve pre-identified the bare copper earth wire and eliminated the need for a CPC sleeve, so the product is a great time saver for electricians at every single terminal. The product has gained third party approvals and acceptance within the market, and it\u2019s been exciting to give something back to the electricians.\u201d<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Since its launch, the Earthsure\u00ae cable has taken the sector by storm, with many electricians crediting its ease and efficiency. Towards the end of last year, the Earthsure cable was nominated for \u2018Cable Product of the Year\u2019 at the ECN Awards 2024, though it wasn\u2019t the only Doncaster Cables\u2019 product to be presented. Enter: PV Ultra\u00ae &#8211; which actually won \u2018Cable Product of the Year\u2019!<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cPV Ultra\u00ae is designed for the PV solar market and offers a solution that negates all of the issues involved in the traditional installation method of solar panel wiring,\u201d Aaron details. \u201cPV Ultra\u00ae will go from the solar panel to the inverter every time, without the need to worry about cable management conduits. The outside of the cable incorporates a yellow warning message to highlight that the cable is live during daylight hours, and the cable design makes it less intrusive and more aesthetically pleasing to homeowners. The cable also looks less industrial, saves time on installation and reduces the cost of the procurement of materials.\u201d<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Expertly designed for DC interconnections in solar panels, PV Ultra\u00ae not only won \u2018Cable Product of the Year\u2019 at the ECN Awards, but also won \u2018Product Innovation of the Year\u2019 at the Solar and Storage Live Awards. Driven by innovation and family spirit, such achievements don\u2019t just reflect Doncaster Cables\u2019 past legacies but also foreshadow its continued success into the future. Optimistic for the journey ahead, Aaron concludes our conversation by revealing what lies in the years ahead for Doncaster Cables.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u201cOur priority for 2025 is to get all our new machinery installed into the factory. We\u2019re hoping to have the new winding machine, warehouse and cutting system installed, and we\u2019re aiming to have the sales team in their new offices by the end of the year,\u201d he finishes. \u201cIn the next three to five years\u2019 time, I\u2019d like to see us grow in both sales and market share. Our goal is to set the standard in cable manufacturing and fly the flag for British cable manufacturing, and we want to achieve that by bringing more innovation and value into the electrical industry. There hasn\u2019t been any innovation within the industry for many years because everyone\u2019s now focused on selling imported goods at the cheapest price, but we want to do something different and show people that they can still find value in what can often be incorrectly described as commodity products. We aim to continue our journey of being \u2018The Electricians Cable of Choice\u2019 by adding value to the electrician at every stage of the manufacturing process.\u201d\u00a0<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><a href=\"http:\/\/www.doncastercables.com\"><span data-contrast=\"auto\">www.doncastercables.com<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Championing great British manufacturing for over four decades, Doncaster Cables is committed to making a true difference in the world<\/p>\n","protected":false},"author":6,"featured_media":54872,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[1962,657],"tags":[1845,3838,3846],"class_list":["post-54871","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-manufacturing-topics","category-insights","tag-doncaster-cables","tag-3838","tag-wiring"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Electrifying Yorkshire and beyond, Doncaster Cables celebrates its 40th anniversary with a major investment\u00a0<\/title>\n<meta name=\"description\" content=\"Championing great British manufacturing for over four decades, Doncaster Cables is committed to making a true difference....\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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